How we make our Jiu Jitsu Gi's - Habrok

How we make our Jiu Jitsu Gi's

, by Sal Sandal, 2 min reading time

In addition to Habrok's commitment to utilizing cutting-edge technology and exclusive processes, it's essential to understand the general industry processes involved in creating cotton weaves for jiu-jitsu gis. These processes contribute to the overall quality and performance of the fabric used in the manufacturing of gis across the industry. Here are some key aspects to consider:

Yarn Selection: The process begins with carefully selecting the right type of cotton yarn. Different yarns can have variations in fiber length, thickness, and quality. Manufacturers often opt for long-staple cotton, known for its strength and softness, to create a fabric that can withstand the rigorous demands of jiu-jitsu training.

Weaving Techniques: Cotton yarn is woven using different techniques to create various fabric weaves. Commonly used weaves in jiu-jitsu gis include pearl weave, single weave, double weave, and ripstop. Each weave offers unique characteristics in terms of weight, breathability, and durability. Manufacturers choose the weave based on the desired performance and functionality of the final product.

Pre-Treatment and Sizing: After weaving, the fabric may undergo pre-treatment processes such as washing, bleaching, or mercerizing. These treatments help remove impurities, enhance color absorption, and improve the fabric's strength and luster. Additionally, sizing, a process that involves applying a protective starch-like substance, may be performed to strengthen the yarns and improve the fabric's resistance to shrinkage.

Dyeing and Finishing: Once the fabric is prepared, it moves to the dyeing stage. Dyeing can be done using various methods, such as vat dyeing, reactive dyeing, or pigment dyeing. Manufacturers carefully select dyes that are colorfast, ensuring the color remains vibrant even after multiple washes. After dyeing, the fabric undergoes finishing processes, such as heat setting or calendaring, to enhance its softness, drape, and overall appearance.

Quality Control: Throughout the entire manufacturing process, quality control measures are implemented to maintain consistency and ensure that the fabric meets specific standards. Fabric samples are tested for colorfastness, strength, shrinkage, and other performance factors to ensure the fabric's integrity and longevity.

Habrok takes these industry processes to the next level by incorporating cutting-edge technology and exclusive fabric processes into every step of their manufacturing. From the selection of premium-grade cotton yarn to the meticulous pre-treatment, sizing, dyeing, and finishing, Habrok goes above and beyond to create gis of exceptional quality. Their commitment to utilizing advanced technology, such as state-of-the-art sewing machines, ensures precise stitching, reinforced seams, and an impeccable fit.

Furthermore, Habrok's exclusive fabric processes, such as their proprietary sanforized technique performed twice, enhance the fabric's strength, color vibrancy, and resistance to shrinkage. These processes, coupled with their rigorous quality control measures, guarantee that every Habrok gi surpasses industry standards and delivers unrivaled performance and durability.

When you choose a Habrok gi, you're not just investing in a piece of gear, but in a superior product that embodies the perfect fusion of functionality, durability, and comfort. Habrok's unwavering commitment to quality and innovation sets them apart from other brands in the industry. Elevate your jiu-jitsu experience with a Habrok gi and unleash your true potential on the mat.

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